Powder filling machine: the core equipment of modern manufacturing industry

In modern manufacturing industry, powder filling machine is undoubtedly key equipment to improve production efficiency and product quality.
Whether in food, medicine or chemical industry, powder filling machine plays an indispensable role.

Technical principles and classification of powder filling machine
Technical principles

1. Metering principle: According to the quantitative method of spiral rotation, powder is pushed into the container by spiral rotation. The number of spiral rotations is set as needed to control the filling amount, which is suitable for the metering packaging of small particles and powders.
2. Servo control: It can accurately control the number of spiral rotations to achieve high-precision filling.
3. Weighing feedback: It can measure the weight of the filled powder in real time and adjust the filling amount to compensate for the change in the specific gravity of the material.
4. Dust-proof design: It adopts sealing structure and dust collection device to prevent dust leakage and ensure the cleanliness of the working environment.

Classification

1. Screw filling machine: It uses screw rotation to accurately control the amount of material discharge, and is widely used in various industries for its high precision advantage.
2. Rotary disc filling machine: suitable for tasks with high speed requirements and relatively low precision requirements, and is an ideal choice for large-scale production.
3. Vibration filling machine: It realizes quantitative delivery of powder through vibration, which is very suitable for powder with uniform particles.

Application industry

1. Food industry: milk powder, spice powder, rice powder, pepper powder, chili powder, curry powder, as well as flour, baking powder, sugar powder, coffee powder, milk tea powder, cocoa powder, and other edible powders of various specifications.
2. Health industry: protein powder, vitamin powder, health powder, electrolyte powder, nutrient powder, mineral powder, plant extract powder, supplement powder and other health powder products of various specifications.
3. Pharmaceutical industry: antibiotic powder, analgesic powder, granular powder, Chinese medicine powder, pharmaceutical additives, laboratory powder, other medicinal powders, etc.
4. Daily necessities industry: laundry detergent, dishwashing powder, detergent powder, talcum powder, bath powder, tooth powder, makeup powder, mask powder, eye shadow powder, highlight powder, contour powder, dry shampoo powder and other products of different specifications.
5. Chemical industry: humic acid powder, cement powder, gypsum powder, lime powder, fertilizer powder, pesticide powder, metal powder, pigment powder, insecticide powder, bactericidal powder and other products of different specifications.

Operation skills and maintenance
Operation skills

1. Be familiar with the equipment manual: Before operation, read the operation manual detail and be familiar with its functions, operation procedures and safety precautions.
2. Set parameters correctly: According to the type of powder to be processed, correctly set the parameters of the machine, such as speed, filling volume and packaging size.
3. Calibrate regularly: Use calibration tools to check filling accuracy regularly.
4. Add the right amount of material: Avoid overloading or underloading hopper to prevent material blockage or idling of the equipment.
5. Keep clean: Ensure the cleanliness of the machine and working environment during filling to avoid cross contamination, especially when different products need to be changed.

Maintenance recommendations

1. Regular cleaning: Clean the key parts of the machine, including the hopper, screw conveyor and filling port, to prevent powder accumulation and equipment failure.
2. Lubrication and maintenance: Lubricate the moving parts of the machine regularly as recommended in the equipment manual to reduce wear and extend the life of the equipment.
3. Check for wear and damage: Check the moving parts and electrical components of the equipment regularly, replace worn parts in time to prevent equipment failure and unplanned downtime.
4. Regular maintenance: arrange annual or semi-annual equipment maintenance, and we at Hencin Machinery provide 12 months of professional technical after-sales service.
5. Record maintenance logs: record each maintenance and overhaul, including problems found, measures taken, and parts replaced to help with subsequent maintenance and troubleshooting.

Recommendations for choosing a powder filling machine

1. Accuracy and speed: meet production requirements while ensuring packaging quality.
2. Applicable powder characteristics: choose the right equipment for different powders.
3. Ease of equipment cleaning: reduce maintenance costs.
4. After-sales service and spare parts supply: ensure long-term and stable operation of the machine.

Featured products of Hencin Machinery
Hencin Machinery's HC-F2A fully automatic filling and packaging machine is a high-quality equipment that meets the above conditions. It consists of a filling host, electrical distribution box, touch screen PLC and electronic scale, and has the following features:

1. All stainless steel structure: The whole machine is made of all stainless steel, in line with GMP certification and food hygiene certification standards, and is suitable for packaging corrosion-resistant chemical products.
2. Human-machine interface: The touch screen human-machine interface is adopted to provide stable working performance, anti-interference ability and high weighing accuracy. The operation is convenient and intuitive, the packaging weight can be adjusted at any time, and the working state can be easily changed.
3. Servo motor filling system: The servo motor dynamic screw is adopted, which has precise positioning, high precision, fast speed, large torque, long life and good stability, and the speed can be set independently.
4. Maintenance-free mixing system: The mixing part adopts a maintenance-free reduction motor with low noise, long life and lifelong maintenance-free.
5. Feedback weighing design: It is designed to be a weighing feedback specific gravity tracking type, which can overcome the disadvantage of weight change caused by changes in material specific gravity.
6. Safety and dustproof design: The fully sealed air-blocking glass stainless steel side-opening composite material box is adopted, and the dynamic and static state of the material is clear at a glance, effectively preventing dust leakage, and equipped with a dust suction device to protect the workshop environment.
7. Applicable to a variety of materials: After replacing the spiral attachment, it can adapt to the packaging of a variety of materials from ultrafine powder to large particles.

Looking to the future
Automation and intelligence will become the mainstream trend.
Hencin Machinery has launched intelligent powder filling and cartoning production line,
which makes packaging more efficient and accurate, improves product quality,
and brings substantial benefits to our customers.
In the future, Hencin Machinery will realize remote monitoring and data analysis
through the Internet of Things; in addition, green environmental protection
is also an important direction for the development of Hencin Machinery,
and sustainable development will be achieved through energy-saving and consumption-reducing technologies.
Hencin Machinery will continue to uphold the spirit of innovation and provide more efficient and accurate solutions for various industries.
Welcome to contact us for more detailed information about powder filling machines. Combined with your specific needs, we can also tailor free solutions for you.