Machine selection and filling technology

1. Machine selection
In the production of cinnamon applesauce, choosing the right filling equipment is crucial to ensure product quality. Due to the high viscosity of cinnamon applesauce, the use of ordinary filling equipment often cannot achieve the desired effect. Therefore, we need to choose a specially designed filling machine based on the characteristics of the product to accurately control the liquid flow rate and filling volume to avoid excessive bubbles and uneven filling.

A vacuum filling machine is an ideal choice. It reduces the air pressure in the bottle so that the liquid does not come into contact with the air during the filling process, thereby preventing oxidation and foam generation. This equipment is usually equipped with a precision flow sensor that can automatically adjust the filling speed to ensure the consistency of the filling volume of each bottle.

In addition, a gear pump filling machine is also suitable for high-viscosity liquids. The equipment uses the rotation of gears to drive the flow of sauce. It has a simple structure and is easy to maintain, effectively ensuring stable output under high viscosity conditions.

When selecting equipment, it is also necessary to consider its convenience of cleaning and maintenance, especially in a short production cycle. Rapid alternating production can reduce downtime and improve the overall efficiency of the entire filling line.

2. Filling technology
In the filling process of cinnamon applesauce, it is crucial to adopt advanced filling technology to ensure the quality, safety and efficiency of the product. In this regard, the application of fully automatic filling lines is undoubtedly a breakthrough. Through the automated control system, the conveying, filling and sealing of the bottles on the production line are seamlessly connected, which not only improves production efficiency but also reduces errors caused by human operation.

In traditional filling methods, the filling process often exposes the product to air, leading to oxidation problems. Therefore, the use of bottomless filling technology (also known as "bottom filling") technology can effectively shorten the time that the liquid is in contact with air by directly filling at the bottom of the bottle, thereby reducing the risk of oxidation and maintaining the freshness and original flavor of cinnamon applesauce. At the same time, this technology can also increase the filling speed and adapt to bottles of different sizes and shapes.

In addition, it is essential to ensure the cleanliness and hygiene of the equipment during the filling process. With the help of the “CIP (cleaning in place) system”, the interior of the equipment can be effectively cleaned automatically, reducing the risk of cross contamination and ensuring that each product meets food safety standards.